SNACK PRODUCTS FROM WHOLE-GRAIN RED SORGHUM FLOUR WITH PAPRIKA AND COCOA POWDERS

Keywords: snacks, whole-grain, red sorghum, twin-screw extruder, quality properties

Abstract


Among the cereals, sorghum (Sorghum bicolor L. Moench) is a member of the gluten-free cereal family. This crop is widely cultivated in a wide range of geographic locations due to its strong heat and drought resistance and high photosynthetic efficiency. Rich in macronutrients (proteins, fats, and carbohydrates) and micronutrients (minerals, vitamins), sorghum also contains phenolic compounds (tannins, phenolic acids, and flavonoids), which have antioxidant properties. Given its many health benefits, including its ability to suppress the formation of cancer cells and reduce obesity, heart disease, and diabetes, sorghum is used for both human and animal consumption. It can be used for baking, extrusion, and different cereal-based products such as bread, cookies, pasta, expanded snacks, and breakfast cereals. This study aimed to develop four types of snack products based on red sorghum flour (95, 92, 90, and 89%) with the addition of i) a mixture of sweet and hot ground red pepper (5, 8 and 10%); ii) cocoa powder (5, 8 and 10%); and iii) a mixture of cocoa powder (10%) and cinnamon (1%), while a 100% red sorghum snack product served as a control sample. The following extrusion processing parameters were used: feeding rate of 50 kg/h, screw speed of 800, 850, and 900 RPM, and the material moisture content in the extruder barrel ranged from 13 to 14%. The following quality attributes of snacks obtained were determined: expansion ratio, bulk density, water absorption index, water solubility index, colour and texture (hardness, number of fractures, crispiness work, crispiness index). Based on the selected quality indicators, all types of snack products obtained in this study have the potential for commercialization. However, before commercialization, consumer acceptance tests and preference tests need to be conducted.

References

Altan, A., McCarthy, K. L., & Maskan, M. (2008). Extrusion cooking of barley flour and process parameter optimization by using response surface methodology. Journal of the Science of Food and Agriculture, 88(9), 1648-1659. https://doi.org/10.1002/jsfa.3262

Alam, S. A., Järvinen, J., Kokkonen, H., Jurvelin, J., Poutanen, K., & Sozer, N. (2016). Factors affecting structural properties and in vitro starch digestibility of extruded starchy foams containing bran. Journal of Cereal Science, 71, 190–197. https://doi.org/10.1016/j.jcs.2016.08.018

Anderson, R. A., Conway, H. F., & Peplinski, A. J. (1970). Gelatinization of corn grits by roll cooking, extrusion cooking and steaming. Starch‐Stärke, 22(4), 130-135. https://doi.org/10.1002/star.19700220408

Astoreca, A. L., Emateguy, L. G., & Alconada, T. M. (2019). Fungal contamination and mycotoxins associated with sorghum crop: its relevance today. European Journal of Plant Pathology, 155(2), 381-392. https://link.springer.com/article/10.1007/s10658-019-01797-w

Boakye, P. G., Okyere, A. Y., Kougblenou, I., Kowalski, R., Ismail, B. P., & Annor, G. A. (2022). Optimizing the extrusion conditions for the production of expanded intermediate wheatgrass (Thinopyrum intermedium) products. Journal of Food Science, 87(8), 3496-3512. https://doi.org/10.1111/1750-3841.16238

Chou, C. F., & Hsu, S. C. (2021). Effects of extrusion parameters on the physicochemical characteristics of extruded barley ready‐to‐eat snacks. Journal of Food Processing and Preservation, 45(10), e15788. https://doi.org/10.1111/jfpp.15788

Charunuch, C., Limsangouan, N., Prasert, W., & Wongkrajang, K. (2014). Optimization of extrusion conditions for ready-to-eat breakfast cereal enhanced with defatted rice bran. International Food Research Journal, 21(2), 713.

Dalbhagat, C. G., Mahato, D. K., & Mishra, H. N. (2019). Effect of extrusion processing on physicochemical, functional and nutritional characteristics of rice and rice-based products: A review. Trends in Food Science & Technology, 85, 226-240. https://doi.org/10.1016/j.tifs.2019.01.001

Devi, N. L., Shobha, S., Tang, X., Shaur, S. A., Dogan, H., & Alavi, S. (2013). Development of protein-rich sorghum-based expanded snacks using extrusion technology. International Journal of Food Properties, 16(2), 263-276. https://doi.org/10.1080/10942912.2011.551865

Ding, Q. B., Ainsworth, P., Tucker, G., & Marson, H. (2005). The effect of extrusion conditions on the physicochemical properties and sensory characteristics of rice-based expanded snacks. Journal of Food Engineering, 66(3), 283-289. https://doi.org/10.1016/j.jfoodeng.2004.03.019

Ding, Q. B., Ainsworth, P., Plunkett, A., Tucker, G., & Marson, H. (2006). The effect of extrusion conditions on the functional and physical properties of wheat-based expanded snacks. Journal of Food Engineering, 73(2), 142-148. 10.1016/j.jfoodeng.2005.01.013.

FAO. (2024). Food and Agriculture Organization of the United Nations. Retrieved Sept. 04, 2024 from http://www.fao.org/faostat/en/#data

Guldiken, B., Yovchev, A., Nosworthy, M. G., Stone, A. K., House, J. D., Hood‐Niefer, S., & Nickerson, M. T. (2020). Effect of extrusion conditions on the physical properties of desi chickpea‐barley extrudates and quality attributes of their resulting flours. Journal of Texture Studies, 51(2), 300-307. https://doi.org/10.1111/jtxs.12470

Heidenreich, S., Jaros, D., Rohm, H., & Ziems, A. (2004). Relationship between water activity and crispness of extruded rice crisps. Journal of Texture Studies, 35, 621–633. https://doi.org/10.1111/j.1745-4603.2004.35513.x

Jafari, M., Koocheki, A., & Milani, E. (2017). Effect of extrusion cooking of sorghum flour on rheology, morphology and heating rate of sorghum-wheat composite dough. Journal of Cereal Science, 77, 49-57. https://doi.org/10.1016/j.jcs.2017.07.011

Janić Hajnal, E., Babič, J., Pezo, L., Banjac, V., Čolović, R., Kos, J., Krulj, J. Pavšič-Vrtač, K., & Jakovac-Strajn, B. (2022). Effects of extrusion process on Fusarium and Alternaria mycotoxins in whole grain triticale flour. LWT, 155, 112926. https://doi.org/10.1016/j.lwt.2021.112926

ISO. (2009). International Organization for Standardization. ISO 712/2009: Cereals and cereal products: Determination of moisture content (reference method). Geneva, Switzerland: ISO.

Khoddami, A., Messina, V., Vadabalija Venkata, K., Farahnaky, A., Blanchard, C. L., & Roberts, T. H. (2023). Sorghum in foods: Functionality and potential in innovative products. Critical Reviews in Food Science and Nutrition, 63(9), 1170-1186. https://doi.org/10.1080/10408398.2021.1960793

Kojić, J. S., Ilić, N. M., Kojić, P. S., Pezo, L. L., Banjac, V. V., Krulj, J. A., & Bodroža Solarov, M. I. (2019). Multiobjective process optimization for betaine enriched spelt flour based extrudates. Journal of Food Process Engineering, 42(1), e12942. https://doi.org/10.1111/jfpe.12942

Kristiawan, M., Chaunier, L., Sandoval, A. J., & Della Valle, G. (2020). Extrusion - Cooking and expansion. In A.Perdon, S. L. Schonauer & K. Poutanen (Eds.), Breakfast cereals and how they are made, 3rd ed. (pp. 141-167). Totnes, England: AACC International Press.

Llopart, E. E., Drago, S. R., De Greef, D. M., Torres, R. L., & González, R. J. (2014). Effects of extrusion conditions on physical and nutritional properties of extruded whole grain red sorghum (Sorghum spp.). International Journal of Food Sciences and Nutrition, 65(1), 34-41. https://doi.org/10.3109/09637486.2013.836737

Onwulata, C. I., Smith, P. W., Konstance, R. P., & Holsinger, V. H. (2001). Incorporation of whey products in extruded corn, potato or rice snacks. Food Research International, 34(8), 679-687. https://doi.org/10.1016/S0963-9969(01)00088-6

Pontieri, P., Troisi, J., Calcagnile, M., Bean, S. R., Tilley, M., Aramouni, F., Boffa, A., Pepe, G., Campiglia, P., Del Giudice, F., Chessa, A.L., Smolensky, D., Aletta, M., Alifano, P., & Del Giudice, L. (2022). Chemical composition, fatty acid and mineral content of food-grade white, red and black sorghum varieties grown in the mediterranean environment. Foods, 11(3), 436. https://doi.org/10.3390/foods11030436

Riaz, M. (2000). Extruders in food applications. Boca Raton, Florida: CRC Press, Taylor & Francis Group.

Rathod, R. P., & Annapure, U. S. (2017). Physicochemical properties, protein and starch digestibility of lentil based noodle prepared by using extrusion processing. LWT – Food Science and Technology, 80, 121–130. https://doi.org/10.1016/j.lwt.2017.02.001

Saeleaw, M., Dürrschmid, K., & Schleining, G. (2012). The effect of extrusion conditions on mechanical-sound and sensory evaluation of rye expanded snack. Journal of Food Engineering, 110(4), 532-540. https://doi.org/10.1016/j.jfoodeng.2012.01.002

Singha, P., Singh, S. K., Muthukumarappan, K., & Krishnan, P. (2018). Physicochemical and nutritional properties of extrudates from food grade distiller's dried grains, garbanzo flour, and corn grits. Food Science & Nutrition, 6(7), 1914-1926. https://doi.org/10.1002/fsn3.769

Stefoska-Needham, A., Beck, E. J., Johnson, S. K., & Tapsell, L. C. (2015). Sorghum: an underutilized cereal whole grain with the potential to assist in the prevention of chronic disease. Food Reviews International, 31(4), 401-437. https://doi.org/10.1080/87559129.2015.1022832

Suhr, D.D. (n.d.). Principal Component Analysis vs. Exploratory Factor Analysis. SUGI 30. Paper 203-30. Statistics and Data Analysis. University of Northern Colorado. Retrieved from https://online.fliphtml5.com/lobg/hjut/#p=1

Van Hecke, E., Allaf, K., & Bouvier, J.M. (1998). Texture and structure of crispy-puffed food products part ii: mechanical properties in puncture. Journal of Texture Studies, 29, 617-632. https://doi.org/10.1111/j.1745-4603.1998.tb00189.x

Watkins, M.W. (2018). Exploratory Factor Analysis: A guide to best practice. Journal of Black Psychology, 44(3), 219-246. https://doi.org/10.1177/0095798418771807

Published
2024/12/12
Section
Original research paper