CALCULATION OF THE MULTI-BLADE ROTARY-FRICTION TOOL’S CUTTING CUPPED CUTTER TO STRENGTH IN THE ANSYS WB SURROUNDING

Karibek Sherov; Asset Rakishev; Almat Sagitov; Bakytzhan Donenbaev; Sayagul Tussupova; Nurgul Smakova; Yernat Imanbaev; Asylkhan Mazdubay

doi:10.5937/jaes0-24328

Karibek Sherov Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Asset Rakishev Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Almat Sagitov Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Bakytzhan Donenbaev Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Sayagul Tussupova Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Nurgul Smakova Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Yernat Imanbaev Karaganda State Technical University, Mechanical Engineering faculty, department "Technological equipment, mechanical engineering and standardization", Karaganda, Kazakhstan
Asylkhan Mazdubay Pavlodar State University, Mechanical Engineering faculty, Department of Metallurgy, Pavlodar, Kazakhstan

DOI: https://doi.org/10.5937/jaes0-24328

Keywords: heating cupped cutter, cutting cupped cutter, strength, stiffness, cutting force, radial displacement, deformation

Abstract

The authors developed the design of a special multi-blade rotary-friction tool. The multi-blade rotary-friction tool is equipped with two cupped cutters – heating and cutting. The heating cupped cutter is made of medium-carbon structural steel of any brand, and the cutting cupped cutter is made of steel R6M5. The final formation of the treated surface and its quality is provided by the cutting cupped cutter. This article presents the results of the calculation of the strength of the cutting cupped cutter multi-blade rotary friction tool. As a result, the following were established: when processing steels 30HGSA cutting force components reach the maximum value than when processing materials 40HN2MA, St.45, and St.3c (calm); strength and rigidity of the cutting cupped cutter is sufficient for processing optimal cutting conditions: n_sp = 1000 rpm; S = 0.42 mm / rot; t = 1.0 mm.

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