INVESTIGATION OF RELATIVE INFLUENCE OF PROCESS VARIABLES IN A 10-KW DOWNDRAFT FIXED-BED GASIFIER WITH ANN MODELS
Abstract
Biomass gasification is considered among promising solutions for renewable energy generation. The process converts the biomass, such as rice husk, to synthetic gas (syngas). It produces CO, CO2, CH4, and H2 gas that are useful for internal combustion engines. The process is complicated to control. Hence, a thorough knowledge of this process is needed. One of the approaches to reveal the control parameters of the gasifier is using an artificial neural network (ANN). In this research, an ANN model is deployed from experiments that measure combustion temperature, intake, and discharge airflow rate as input variables. The output of this model is to predict the increase of combustion temperature in the reactor as this parameter is crucial for the design of an automated control system. From the two experiments, the models produce satisfying accuracy (R2 = 0.832 and 0.911) and relatively low errors (RMSE values of 0.250 and 0.098). The neural network itself is used to analyze the significant control parameters by the permutation importance method.
References
BP, “Statistical Review of World Energy, 2020 | 69th Edition,” Bp, vol. 69, 2020.
Basu, Biomass gasification, pyrolysis and torrefaction: Practical design and theory. 2018. doi: 10.1016/ C2016-0-04056-1.
Anis and Z. A. Zainal, “Tar reduction in biomass producer gas via mechanical, catalytic and thermal methods: A review,” Renewable and Sustainable Energy Reviews, vol. 15, no. 5. 2011. doi: 10.1016/j. rser.2011.02.018.
M. Jenkins, L. L. Baxter, and J. Koppejan, “Biomass Combustion,” in Thermochemical Processing of Biomass, 2019. doi: 10.1002/9781119417637. ch3.
Ramos, E. Monteiro, and A. Rouboa, “Numerical approaches and comprehensive models for gasification process: A review,” Renewable and Sustainable Energy Reviews, vol. 110. 2019. doi: 10.1016/j. rser.2019.04.048.
Baruah, D. C. Baruah, and M. K. Hazarika, “Artificial neural network based modeling of biomass gasification in fixed bed downdraft gasifiers,” Biomass and Bioenergy, vol. 98, 2017, doi: 10.1016/j.biombioe.2017.01.029.
Puig-Arnavat, J. C. Bruno, and A. Coronas, “Modified thermodynamic equilibrium model for biomass gasification: A study of the influence of operating conditions,” Energy and Fuels, vol. 26, no. 2, 2012, doi: 10.1021/ef2019462.
J. Huang and S. Ramaswamy, “Modeling biomass gasification using thermodynamic equilibrium approach,” in Applied Biochemistry and Biotechnology, 2009, vol. 154, no. 1–3. doi: 10.1007/s12010-008- 8483-x.
Adeyemi and I. Janajreh, “Modeling of the entrained flow gasification: Kinetics-based ASPEN Plus model,” Renewable Energy, vol. 82, 2015, doi: 10.1016/j.renene.2014.10.073.
Halama and H. Spliethoff, “Reaction Kinetics of Pressurized Entrained Flow Coal Gasification: Computational Fluid Dynamics Simulation of a 5MW Siemens Test Gasifier,” Journal of Energy Resources Technology, vol. 138, no. 4, 2016, doi: 10.1115/1.4032620.
Gagliano, F. Nocera, F. Patania, M. Bruno, and D. G. Castaldo, “A robust numerical model for characterizing the syngas composition in a downdraft gasification process,” Comptes Rendus Chimie, vol. 19, no. 4, 2016, doi: 10.1016/j.crci.2015.09.019.
Wu, J. Beutler, and L. L. Baxter, “Non-catalytic ash effect on char reactivity,” Applied Energy, vol. 260, 2020, doi: 10.1016/j.apenergy.2019.114358.
Xue and R. O. Fox, “Multi-fluid CFD modeling of biomass gasification in polydisperse fluidized-bed gasifiers,” Powder Technology, vol. 254, 2014, doi: 10.1016/j.powtec.2014.01.025.
Klimanek, W. Adamczyk, A. Katelbach-Woźniak, G. Węcel, and A. Szlęk, “Towards a hybrid Eulerian-Lagrangian CFD modeling of coal gasification in a circulating fluidized bed reactor,” Fuel, vol. 152, 2015, doi: 10.1016/j.fuel.2014.10.058.
Arcotumapathy, F. Alenazey, and A. A. Adesina, “Artificial neural network modeling of forced cycling operation between propane steam reforming and CO2 carbon gasifier,” in Catalysis Today, 2011, vol. 164, no. 1. doi: 10.1016/j.cattod.2010.12.027.
Puig-Arnavat, J. A. Hernández, J. C. Bruno, and A. Coronas, “Artificial neural network models for biomass gasification in fluidized bed gasifiers,” Biomass and Bioenergy, vol. 49, 2013, doi: 10.1016/j. biombioe.2012.12.012.
Wang, D. Chaffart, and L. A. Ricardez-Sandoval, “Modelling and optimization of a pilot-scale entrained-flow gasifier using artificial neural networks,” Energy, vol. 188, 2019, doi: 10.1016/j.energy.2019.116076.
Ozonoh, B. O. Oboirien, A. Higginson, and M. O. Daramola, “Performance evaluation of gasification system efficiency using artificial neural network,” Renewable Energy, vol. 145, 2020, doi: 10.1016/j. renene.2019.07.136.
Y. Mutlu and O. Yucel, “An artificial intelligence based approach to predicting syngas composition for downdraft biomass gasification,” Energy, vol. 165, 2018, doi: 10.1016/j.energy.2018.09.131.
Mikulandrić, D. Lončar, D. Böhning, R. Böhme, and M. Beckmann, “Artificial neural network modelling approach for a biomass gasification process in fixed bed gasifiers,” Energy Conversion and Management, vol. 87, 2014, doi: 10.1016/j.enconman.2014.03.036.
Setiawan, H. F. Hidayat, H. Dafiqurrohman, A. Surjosatyo, and R. Dhelika, “Performance Evaluation of a Continuous Downdraft Gasification Reactor Driven by Electric Motors with Manual Mode of Operation,” Journal of Engineering and Technological Sciences, 2021.
Andromeda, A. Surjosatyo, H. Dafiqurrohman, and M. H. Amirullah, “Analysis of fix bed downdraft biomass gasification reactors continues operating characteristics towards synthetic gas quality,” in AIP Conference Proceedings, 2020, vol. 2255. doi: 10.1063/5.0013681.
I. R. Kurnianto, A. G. Setiawan, A. Surjosatyo, H. Dafiqurrohman, and R. Dhelika, “Design and Implementation of a Real-Time Monitoring System Based on Internet of Things in a 10-kW Downdraft Gasifier,” Evergreen, vol. 9, no. 1, pp. 145–149, Mar. 2022, doi: 10.5109/4774230.
Pedregosa et al., “Scikit-learn: Machine learning in Python,” Journal of Machine Learning Research, vol. 12, 2011.
Elmaz and Ö. Yücel, “Data-driven identification and model predictive control of biomass gasification process for maximum energy production,” Energy, vol. 195, 2020, doi: 10.1016/j.energy.2020.117037.