SIMULATION OF THE DISTRIBUTION OF TEMPERATURE, STRESSES AND DEFORMATIONS DURING SPLINED SHAFTS HARDFACING

  • Oxana Nurzhanova Department "Technological equipment, mechanical engineering and standardization", Faculty of Mechanical Engineering, Abylkas Saginov Karaganda Technical University, Kazakhstan https://orcid.org/0000-0002-0984-9284
  • Olga Zharkevich Department "Technological equipment, mechanical engineering and standardization", Faculty of Mechanical Engineering, Abylkas Saginov Karaganda Technical University, Kazakhstan https://orcid.org/0000-0002-4249-4710
  • Alexander Bessonov Department "Technological equipment, mechanical engineering and standardization", Faculty of Mechanical Engineering, Abylkas Saginov Karaganda Technical University, Kazakhstan https://orcid.org/0000-0002-9350-8828
  • Yelena Naboko Department "Nanotechnology and Metallurgy", Faculty of Mechanical Engineering, Abylkas Saginov Karaganda Technical University, Kazakhstan https://orcid.org/0000-0002-9804-5308
  • Gulnur Abdugaliyeva Department "Technological equipment, mechanical engineering and standardization", Faculty of Mechanical Engineering, Abylkas Saginov Karaganda Technical University, Kazakhstan https://orcid.org/0000-0003-3469-3901
  • Gulnara Taimanova Department 'Thermal Physics and Technical Physics", Faculty of Physics and Technology, Al-Farabi Kazakh National University, Kazakhstan https://orcid.org/0000-0003-4015-0372
  • Tatyana Nikonova Department "Technological equipment, mechanical engineering and standardization", Faculty of Mechanical Engineering, Abylkas Saginov Karaganda Technical University, Kazakhstan https://orcid.org/0000-0002-6539-1263
DOI: https://doi.org/10.5937/jaes0-42774
Keywords: hardfacing, temperature, stresses, deformation, spline

Abstract


This article describes the process of modeling the restoration operations of the destroyed segment of the spline and its complete restoration using modern methods, such as hardfacing in a protective gas environment with a consumable electrode. The ANSYS Workbench 19.2 software with an additional Welding Distortion and Moving Heat Source extension was used to simulate the process of hardfacing a damaged surface. The thermomechanical behavior of the deposited layer on the outer surface of the splined shaft is analysed. Dependences of the value of temperature fields on the parameters of the hardfacing mode in one and two passes depending on time are established. Dependences of residual stresses (0.413 - 239 MPa) and deformations (0.02 - 0.23 mm) in the process of semi-automatic hardfacing are determined. Experimental studies of samples during hardfacing were carried out for comparison with the geometry of the weld during modeling. The simulation results are in good agreement with the experimental data.

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Published
2023/08/29
Issue
Vol. 21 No. 3 (2023): Journal of Applied Engineering Science
Section
Original Scientific Paper