INVESTIGATION OF METHODS FOR OBTAINING LARGE-DIAMETER STEEL GRINDING BALLS

Keywords: water-cooled coquille, garland casting, central refrigerator, model equipment, special casting box, casting unit

Abstract


The article conducts research on the production of large-diameter steel grinding balls by coquille casting in a garland way, which provides the necessary density of castings. The paper analyzes the material costs for the production of grinding balls ∅ 100 mm by casting and screw rolling, which showed a lower value for the casting method. Also in the work, the calculation of the wall thickness of the coquille was carried out using several methods, on the basis of which the structural elements of the existing coquille installation were selected. The conducted research allowed us to propose a new method of coquille casting balls in a garland way with a central calculated refrigerator, which provides the necessary density of castings.

References

Slyamov, D.T. (2019). Analysis of the current state of production of steel grinding balls with a diameter of 100 mm on the basis of the ball rolling workshop "KSP Steel" LLP. Materials of the international scientific conference of young scientists, undergraduates, students and schoolchildren "XVI Satpayev readings", vol. 20, p. 83–87.

Poddubny, A.N. (1997). Structure and properties of grinding balls made of alloyed cast iron when casting them into a coquille. Foundry production, no. 3, p. 7.

Oshanova, T.N., Abdrakhmanov, E.S., Akhmedyanova, G.K., Kulumbaev, N.K. (2021). Investigation of methods of manufacturing cast grinding balls of mills. Materials of the international scientific conference of young scientists, undergraduates, students and schoolchildren "XXI Satpayev readings", vol. 12, p. 78–82.

Vdovin, K.N., Shubina, M.V., Ponurko, I.V. (2002). Formation of the structure of cast iron during casting by molten tooling. Foundry processes: interregional collection of scientific papers 2002, vol. 2, 15–20.

Petrichenko, A.M. (1967). Theory and technology of coquille casting. Technic, Kyiv.

Vasiliev, G.G. (2017). Operation of equipment of gas industry facilities: Textbook manual. Infra-Engineering, Vologda.

Kumanin, I.B. (1976). Questions of the theory of foundry processes. Study guide, Mechanical engineering, Moscow.

Krasnikov, V.F. (1977). Automatic molding without support lines, NIIMash, Moscow.

Sagitov, K.B., Abdrakhmanov Ye.S. (2020). Analysis of prospects for the development of the production of grinding balls in Kazakhstan. Мaterials of the international scientific conference of young scientists, undergraduates, students and schoolchildren "XII Toraighyrov readings", vol. 6, p. 39–44.

Zhou, ZB., Zhou, QH., Liang, HZ., Zhang, JL., Zhu, NN. (2012). the Casting Process of The High Chromium Cast Iron Grinding Ball in Mill. Materials Processing Technology II, vol. 538-541, 1197-1202, DOI: 10.4028/www.scientific.net/AMR.538-541.1197.

Xie, HX., Li, SR., Li, DH. (1998). Wearing performance of steel balls in wet grinding. Transactions of nonferrous metals society of China. vol. 8, no. 4, p. 673-676.

Fu, CA., Peng, GP. (2011). Research on mechanism of steel ball grinding. Advanced Design Technology, pts. 1-3, vol. 308-310, p. 1062-1067, DOI: 10.4028/www.scientific.net/AMR.308-310.1062.

Fu, CA., Zhang, YW., Liu, Y., Zhang, T. (2011). Advances In Mechanical Design, pts. 1-2, vol. 199-200, p. 1852, DOI: 10.4028/www.scientific.net/AMR.199-200.1852.

Pan, J.-Y. (2013). Production and research status of casting grinding balls in China. Zhuzao/Foundry, vol. 62(3), p. 210-217.

Petrenko, Yu.P., Kasatkin, V.V., Myunkh, V.F., Skorokhodov, A.A. (2005). Production of the grinding balls with increased hardness.

Yurev, A.B., Mukhatdinov, N.Kh., Atkonova, O.P., Kozyrev, N.A. (2010). Production of ultrahard (80–100)-mm grinding balls. Steel in Translation, vol. 40 (4), p. 382-383, DOI: 10.3103/S0967091210040182

Volkov, D.A., Volkov, A.D., Efimenko, A.V. (2022). Gating systems in the casting grinding balls technology. Litiyo i Metallurgiya (Foundry Production and Metallurgy), vol. 1, p. 32-36, DOI: https://doi.org/10.21122/1683-6065-2022-1-32-36.

Published
2024/06/16
Section
Original Scientific Paper