VALIDATION OF THE PERFORMANCE OF HDPE-CONCRETE AS AN ALTERNATIVE FOR SUSTAINABLE CONSTRUCTION
Abstract
Concrete is the most widely used material in global construction, which generates high demand for natural resources and a significant carbon footprint. In response to these challenges, incorporating plastic waste, such as high-density polyethylene (HDPE), has been proposed as a sustainable alternative to reduce dependence on natural aggregates and mitigate plastic pollution. This study evaluates the mechanical performance of concrete with partial replacements of HDPE at 2.5%, 5%, 7.5%, 10%, 15%, 20%, and 30% in sand to produce HDPE-concrete, which is compared against a control mix with 0% replacement. Optimal replacement percentages have been identified in the literature, and 64 specimens were prepared and tested to determine the concrete's behavior, including its strength and flexural performance, to validate the advantages and disadvantages of each replacement in the search for the optimal configuration of sustainable concrete. Results showed that 5% and 7.5% replacement levels achieved optimal compressive (409 kg/cm²) and flexural (49 kg/cm²) strengths, respectively. Although these mixes exhibit slower strength gain reaching peak values at 28 days, lower replacement rates showed superior 7-day strength. Conversely, higher replacement levels increased recycling volume, reduced unit weight and slump, and raised air content without compromising the paste-aggregate bond. The findings suggest that HDPE-concrete is a promising solution for the construction industry, as it not only promotes the circular economy of plastic waste but also offers adequate mechanical performance, making it a viable and eco-friendly alternative for building material production.
References
Fuentes, N., Jiménez, K., Otero Añez, R., & Uzuriaga Wilfrido. (2021). Aprovechamiento sostenible de residuos poliméricos como agregados del concreto: una revisión. Interciencia, 46(6), 240–247.
Wang, X., Yu, R., Shui, Z., Song, Q., & Zhang, Z. (2017). Mix design and characteristics evaluation of an eco-friendly ultra-high performance concrete incorporating recycled coral based materials. Journal of Cleaner Production, 165, 70–80. https://doi.org/10.1016/j.jclepro.2017.07.096
Abeysinghe, S., Gunasekara, C., Bandara, C., Nguyen, K., Dissanayake, R., & Mendis, P. (2021). Engineering performance of concrete incorporated with recycled high-density polyethylene (HDPE): A systematic review. Polymers, 13(11), 1885. https://doi.org/10.3390/polym13111885
Góngora, J. (2014). La industria del plástico en México y el mundo. Comercio Exterior, 64(5).
Correia, J. R., Lima, J. S., & de Brito, J. (2014). Post-fire mechanical performance of concrete made with selected plastic waste aggregates. Cement and Concrete Composites, 53, 187–199. https://doi.org/10.1016/j.cemconcomp.2014.07.004
LeBlanc, R. (2015). How long does it take garbage to decompose. Richland Center. http://storage.neic.org/event/docs/1129/how_long_does_it_take_garbage_to_decompose.pdf
Tamrin, & Nurdiana, J. (2021). The effect of recycled HDPE plastic additions on concrete performance. Recycling, 6(1), 18. https://doi.org/10.3390/recycling6010018
Siddique, R. (2008). Waste materials and by-products in concrete. Springer. https://doi.org/10.1007/978-3-540-74294-4
Napper, I. E., & Thompson, R. C. (2020). Plastic debris in the marine environment: History and future challenges. Global Challenges, 4(6), 1900081. https://doi.org/10.1002/gch2.201900081
PlasticsEurope. (2023). An analysis of European plastics production, demand and waste data. https://plasticseurope.org/knowledge-hub/plastics-the-fast-facts-2023/
Greenpeace. (2025). Datos sobre la producción de plásticos. https://es.greenpeace.org/es/trabajamos-en/consumismo/plasticos/datos-sobre-la-produccion-de-plasticos/
Ojeda-Benitez, S., Armijo De Vega, C., & Ramírez-Barreto, M. E. (2003). Characterization and quantification of household solid wastes in a Mexican city. Resources, Conservation and Recycling, 39(3), 211–222. https://doi.org/10.1016/S0921-3449(03)00028-4
Buenrostro, O., Bocco, G., & Bernache, G. (2001). Urban solid waste generation and disposal in Mexico: A case study. Waste Management & Research, 19(2), 169–176. https://doi.org/10.1177/0734242X0101900208
Santillán, M. L. (2018). Una vida de plástico. Ciencia UNAM. http://ciencia.unam.mx/leer/766/una-vida-de-plastico
Geyer, R., Jambeck, J. R., & Law, K. L. (2017). Production, use, and fate of all plastics ever made. Science Advances, 3(7), 19–24. https://doi.org/10.1126/sciadv.1700782
Soriano Ruelas, M. E., & Gutiérrez Moreno, J. M. (2022). Desempeño del concreto hidráulico con adición de residuos plásticos: Una alternativa de concreto sustentable. Aristas: Investigación Básica y Aplicada, 9(17).
Islam, M. J., Meherier, M. S., & Islam, A. K. M. R. (2016). Effects of waste PET as coarse aggregate on the fresh and hardened properties of concrete. Construction and Building Materials, 125, 946–951. https://doi.org/10.1016/j.conbuildmat.2016.08.128
Bahadur, P., & Sastry, N. V. (2005). Principles of polymer science. Alpha Science International.
Patrício Silva, A. L., Prata, J. C., Walker, T. R., Campos, D., Duarte, A. C., Soares, A. M. V. M., Barceló, D., & Rocha-Santos, T. (2020). Rethinking and optimising plastic waste management under COVID-19 pandemic. Science of the Total Environment, 742, 140565. https://doi.org/10.1016/j.scitotenv.2020.140565
Lopez, N., Collado, E., Diacos, L. A., & Morente, H. D. (2019). Evaluation of pervious concrete utilizing recycled HDPE. MATEC Web of Conferences, 258, 01018. https://doi.org/10.1051/matecconf/201925801018
Pešić, N., Živanović, S., Garcia, R., & Papastergiou, P. (2016). Mechanical properties of concrete reinforced with recycled HDPE plastic fibres. Construction and Building Materials, 115, 362–370. https://doi.org/10.1016/j.conbuildmat.2016.04.050
Hermida, É. (2011). Polímeros: Guía didáctica. Instituto Nacional de Educación Tecnológica.
Bahij, S., Omary, S., Feugeas, F., & Faqiri, A. (2020). Fresh and hardened properties of concrete containing plastic waste: A review. Waste Management, 113, 157–175.
Poonyakan, A., Rachakornkij, M., Wecharatana, M., & Smittakorn, W. (2018). Potential use of plastic wastes for low thermal conductivity concrete. Materials, 11(10), 1938. https://doi.org/10.3390/ma11101938
Punitha, V., Sakthieswaran, N., & Babu, O. (2020). Experimental investigation of concrete incorporating HDPE plastic waste and metakaolin. Materials Today: Proceedings, 37, 1032–1035. https://doi.org/10.1016/j.matpr.2020.06.288
Garg, A., & Biswas, S. (2020). Strength characteristics of concrete with e-waste and HDPE granules. Journal of Xi’an University of Architecture & Technology, 12(6), 90–108.
Galupino, J., Adajar, M., Koa, N., Lao, A., Lao, R., Charles, J., & Tan, M. (2019). Response surface modelling of concrete mixed with fly ash and recycled HDPE. DLSU Research Congress.
Shanmugapriya, M., & Santhi, H. (2017). Strength and chloride permeability of concrete with HDPE waste. International Journal of Chemical Sciences, 15(1).
Abbas, S. N., Qureshi, M. I., Alkharisi, M. K., Alturki, M., & Ahmad, Z. (2024). Combined effect of silica fume and fibers in HDPE concrete. Construction and Building Materials, 445, 137940. https://doi.org/10.1016/j.conbuildmat.2024.137940
Abbas, S. N., Qureshi, M. I., Abid, M., Tariq, M. A., & Ng, A. W. (2022). Mechanical properties of HDPE and e-waste concrete. Sustainability, 14, 4087. https://doi.org/10.3390/su14074087
Aocharoen, Y., & Chotickai, P. (2023). Properties of concrete with PET and HDPE aggregates. Cleaner Engineering and Technology, 12, 100600. https://doi.org/10.1016/j.clet.2023.100600
Romano, D. T. T., & Guades, E. J. (2024). Plastic coarse aggregates with HDPE and LDPE. E3S Web of Conferences, 488, 03005. https://doi.org/10.1051/e3sconf/202448803005
Karthik, M., Ajey Kumar, V. G., & Keshava, M. (2021). Waste plastics in concrete mixes. IOP Conference Series: Earth and Environmental Science, 822, 012011. https://doi.org/10.1088/1755-1315/822/1/012011
Mustafa, M. A. T., Hanafi, I., Mahmoud, R., & Tayeh, B. A. (2019). Plastic waste in concrete. Structures, 20, 519–526. https://doi.org/10.1016/j.istruc.2019.06.008
Boussaq, C., et al. (2023). Thermophysical properties of HDPE concrete. JP Journal of Heat and Mass Transfer, 34, 139–151.
Gravina, R. J., Xie, T., Bennett, B., & Visintin, P. (2021). Life-cycle assessment of HDPE/PET concrete. Journal of Building Engineering, 44, 103329. https://doi.org/10.1016/j.jobe.2021.103329
Radhi, M. M., Khalil, W. I., & Shafeeq, S. (2022). Flexural behavior of HDPE concrete beams. Cogent Engineering, 9(1), 2127470. https://doi.org/10.1080/23311916.2022.2127470
Kosmatka, S. H., Kerkhoff, B., Panarese, W., & Tanesi, J. (2004). Diseño y control de mezclas de concreto. IMCYC.
Malkapur, S. M., Anand, A., Pandey, A. P., Ojha, A., Mani, N., & Mattur, N. C. (2014). Effect of mix parameters in plastic concrete. Journal of Structures, 1–8. https://doi.org/10.1155/2014/389014
Majeed, A. Z., Kurian, T., Davis, B., Alex, S. T., Fernandez, K. S., & Mathew, A. V. (2019). Waste plastic in concrete blocks. https://doi.org/10.1007/978-981-13-1202-1_34
Abbas, S. N., & Qureshi, M. I. (2025). Review of recycled aggregates in concrete. Next Research, 2(2), 100324. https://doi.org/10.1016/j.nexres.2025.100324
Saxena, R., Siddique, S., Gupta, T., Sharma, R. K., & Chaudhary, S. (2018). Impact resistance of plastic concrete. Construction and Building Materials, 176, 415–421. https://doi.org/10.1016/j.conbuildmat.2018.05.019
Thorneycroft, J., Orr, J., Savoikar, P., & Ball, R. J. (2018). Plastic waste in structural concrete. Construction and Building Materials, 161, 63–69. https://doi.org/10.1016/j.conbuildmat.2017.11.127
Nguyen, M. T. (2024). Recycling polyethylene in asphalt concrete. In Reuse of Plastic Waste in Eco-Efficient Concrete, 407–425. https://doi.org/10.1016/B978-0-443-13798-3.00012-7
Jassim, A. K. (2017). Plastic cement from polyethylene waste. Procedia Manufacturing, 8, 635–642. https://doi.org/10.1016/j.promfg.2017.02.081
Al-Osta, M. A., et al. (2022). HDPE and crumb tire concrete. Journal of Building Engineering, 45, 103399. https://doi.org/10.1016/j.jobe.2021.103399
De Brito, J., Kurda, R., & da Silva, P. R. (2018). Predicting concrete strength without aggregate properties. Applied Sciences, 8(7), 1095. https://doi.org/10.3390/app8071095
Silva, R. V., de Brito, J., & Dhir, R. K. (2014). Recycled aggregates for concrete. Construction and Building Materials, 65, 201–217. https://doi.org/10.1016/j.conbuildmat.2014.04.117
ONNCCE. (2018). NMX-C-111-ONNCCE-2018. México.
ONNCCE. (2019). NMX-C-077-ONNCCE-2019.
ONNCCE. (2018). NMX-C-084-ONNCCE-2018.
ONNCCE. (2004). NMX-C-073-ONNCCE-2004.
ONNCCE. (2018). NMX-C-166-2018.
ONNCCE. (2014). NMX-C-164-2014.
ONNCCE. (2020). NMX-C-165-2020.
ONNCCE. (2010). NMX-C-196-2010.
Umashankar, O., et al. (2022). Shape properties of aggregates. Materials Today: Proceedings, 60, 534–540.
ONNCCE. (2017). NMX-C-414-ONNCCE.
ONNCCE. (2019). NMX-C-122-ONNCCE-2019.
ACI Committee. (2004). ACI 302.1R-04. American Concrete Institute.
ACI Committee. (2022). ACI 211.1-22. American Concrete Institute.
ONNCCE. (2016). NMX-C-159-2016.
ONNCCE. (2010). NMX-C-435-2010.
ONNCCE. (2010). NMX-C-156-2010.
ONNCCE. (2014). NMX-C-162-2014.
ONNCCE. (2006). NMX-C-157-2006.
ONNCCE. (2014). NMX-C-083-2014.
ONNCCE. (2010). NMX-C-303-2010.
Calhoun, A., & Peacock, A. J. (2006). Polymer chemistry: Properties and applications. Hanser Gardner.
Babafemi, A. J., Šavija, B., Paul, S. C., & Anggraini, V. (2018). Review of plastic concrete properties. Sustainability, 10(11), 3875.
Akçaözoğlu, S., et al. (2013). Waste PET aggregates in concrete. Composites Part B, 45(1), 721–726.
Belmokaddem, M., et al. (2020). Plastic waste in concrete properties. Construction and Building Materials, 257, 119559.
Jamel, M. G., et al. (2023). Polyethylene waste in asphalt paving. Journal of Applied Engineering Science, 21(2), 428–439. https://doi.org/10.5937/jaes0-39960
Thanaya, I. N. A., et al. (2024). Plastic blocks for construction materials. Journal of Applied Engineering Science, 22(4), 718–726. https://doi.org/10.5937/jaes0-50486
