Chalenges in Thermal Design of Industrial Single-Phase Power Inverter

  • Predrag S Ninković Elektrotehnički institut Nikola Tesla Centar za automatiku i regulaciju

Abstract


This paper presents the influence of thermal aspects in design process of an industrial single-phase inverter, choice of its topology and components. Stringent design inputs like very high overload level, demand for natural cooling and very wide input voltage range have made conventional circuit topology inapproprate therefore asking for alternative solution. Different power losses calculations in semiconductors are performed and compared, outlining the guidelines how to choose the final topology. Some recommendations in power magnetic components design are given. Based on the final project, a 20kVA single-phase inverter for thermal power plant supervisory and control system is designed and commissioned.

References

A. Emadi, A. Nasiri and S. B. Bekiarov, Uninterruptible Power Supplies and Active Filters, CRC Press, 2005.

S. B. Bekiarov and A. Emadi, „Uninterruptible Power Supplies: Classification, Operation, Dynamics, and Control“, Applied Power Electronics Conference and Exposition, 2002. APEC 2002, pp. 597-604.

International Standard IEC 62040-1-1, Uninterruptible power systems (UPS) - Part 1-1: General and safety requirements for UPS used in operator access areas

International Standard IEC 62040-3:2011, Uninterruptible power systems (UPS) - Part 3: Method of specifying the performance and test requirements

B. W. Williams, Power Electronics: Devices, Drivers, Applications, and Passive Components, online 2006. edition in Department of Electronic and Electrical Engineering University of Strathclyde, Glasgow, http://personal.strath.ac.uk/barry.williams/book.htm.

Bossche, A and Vencislav Valchev, Inductors and tranformers for power electronics, CRC Press 2005.

M. K. Kazimierczuk, High-frequency magnetic components 2Ed, Wiley, 2014.

SEMIKRON International GmbH, Application Manual Power Semiconductors, 2Ed, 2015.

Applying IGBTs, ABB Application Note 5SYA 2053-04, 2014.

SEMIKRON International GmbH, IGBT module SKM300GB066D Datasheet

SEMIKRON International GmbH, IGBT module SKM400GB066D Datasheet

SEMIKRON International GmbH, IGBT module SKM600GB066D Datasheet

Vishay Semiconductors Trench Insulated Gate Bipolar Transistor VS-GT140DA60U Datasheet

IXYS High Performance Fast Recovery Diode DSEP2x91-06A Datasheet.

I. Cadirci, A. Yafavi and M. Ermis, Unity power factor boost converter with phase shifted parallel IGBT operation for medium power applications, IEE Proceedings of Electric Power Applications, Vol 412, No.3, May 2002, pp. 237-244.

Y. Lee, A. Emadi, Phase Shift Switching Scheme for DC/DC Boost Converter with Switches in Parallel, IEEE Vehicle Power and Propulsion Conference (VPPC), 2008, DOI: 10.1109/VPPC.2008.4677615

G. Choe, J. Kim, H. Kang, B. Lee, An Optimal Design Methodology of an Interleaved Boost Converter for Fuel Cell Applications, Journal of Electrical Engineering & Technology, Vol5. No.2, 2010, pp. 319-328,

A. Boglietti, A. Cavagnino, T. L. Mthombeni, P. Pillay, „Comparison of Lamination Iron Losses Supplied by PWM Voltages:US and European Experiences“, IEEE International Conference on Electric Machines and Drives, 2005, pp. 1431-1436.

A. Boglietti, M. Lazzari, M. Pastorelli, „Iron Losses Prediction with PWM Inverter Supply using Steel Producer Data Sheets“, IEEE Industry Application Society Annual Meeting, 1997, pp. 83-88.

Mayuri. R, N.R. Sinnou, K. Ilango, „Eddy Current Loss Modelling in Transformer Iron Losses Operated by PWM Inverter“, Power Electronics, Drives and Energy Systems (PEDES), 2010, pp. 1-5

K. Zakrzewski, „Overloss coefficient in magnetic laminations during PWM supply voltage“, Archives of Electrical Engineering, Vol. 59(3-4), pp. 169-176 (2010).

R. Ekström, S. Apelfröjd, and M. Leijon, „Transformer Magnetization Losses Using a Nonfiltered Voltage-Source Inverter“, Advances in Power Electronics, Volume 2013, Article ID 261959, http://dx.doi.org/10.1155/2013/261959

Hitachi Metals (Metglas), POWERLITE Inductor Cores, Technical Bulletin, 2011.

Metglas, Power Factor Correction Inductor Design for Switched Mode Power Supplies Using POWERLITE C-Cores, 2011.

Published
2016/12/23
Section
Professional Paper