Effect of pH on the characteristics of electroless Ni-P coatings
Abstract
In this study electroless Ni-P coatings were deposited on W302 steel substrates. The effects of bath pH and heat treatment at 400 °C were investigated on the surface morphology, phase structure, phosphorus content, thickness and microhardness of the coatings. It was observed that both the phosphorus content and coating thickness are dependent on the bath pH. In an acidic/neutral bath, low and medium phosphorus coatings with thickness of 13.9-19.8 μm were synthesized, while in an alkaline bath, high phosphorus, 4.8-5.8 μm-thick coatings were formed. Coatings containing medium or high P seemed to be amorphous, while low P coatings had microcrystalline structures. Hardness was also dependent on the composition of coatings. With decreasing phosphorus content, the hardness increased. After heat treatment, the structure of the coatings transformed into crystalline Ni with the precipitation of Ni3P phases, which resulted further increases in hardness.
References
I. Apachitei, J. Duszczyk, L. Katgerman, P.J.B. Overkamp, Scripta Mater., 38(9) (1998)1347–1353.
A.M. Fundo, L.M. Abrantes, J. Electroanal. Chem. 600 (2007) 63–79.
H. Ashassi-Sorkhabi, S.H. Rafizadeh, Surf. Coat. Technol., 176 (2004) 318–326.
M. Palaniappa, S.K. Seshadri, Mater. Sci. Eng., A., 460–461(2007) 638–644.
R.C. Agarwala, V. Agarwala, Sadhana 28 (2003) 475–493.
J. Sudagar, J. Lian, W. Sha, J. Alloys Compd., 571 (2013) 183–204.
S.R. Anvari, S.M. Monirvaghefi, M.H. Enayati, Surf. Eng., 31(9) (2015) 693–700
K. Zangeneh-Madar, S.M. Monir Vaghefi, Surf. Coat. Technol., 182 (2004) 65–71.
Y. Wang, X. Shu, S. Wei, C. Liu, W. Gao, R.A. Shakoor, R. Kahraman, J. Alloys Compd., 630 (2015) 189–194.
R. Rajendran, W. Sha, R. Elansezhian, Surf. Coat. Technol., 205 (2010) 766–772.
D. Kong, J. Wang, G. Fu, H. Liu, Rare Metal Mat. Eng., 44(6) (2015) 1314-1319.
D. Vojtech, M. Novák, M. Zelinkova, P. Novák, A. Michalcová, T. Fabián, Appl. Surf. Sci., 255 (2009) 3745–3751.
J. Wojewoda-Budka, A. Wierzbicka-Miernik, L. Litynska-Dobrzynska, M.J. Szczerba, G. Mordarski, M. Mosiałek, Z.
H. Zhang, Surf. Eng., 27 (2011) 211-216.
S. Arai, T. Sato, M. Endo, Surf. Coat. Technol., 205 (2011) 3175–3181.
N.B. Khosroshahi, R.A. Khosroshahi, R.T. Mousavian, D. Brabazon, Ceram. Int., 40 (2014) 12149–12159.
T.I. Török, J. Pázmán, M. Szabó, V. Janó, Mat. Sci. Forum., 752 (2013) 284-293.
Y. Pan, G. Yu, B. Hu, Z. Xie, T. Tran, X. Zhang, Surf. Eng., 31(9) (2015) 685-692.
D. Takács, L. Sziráki, T.I. Török, J. Sólyom, Z. Gácsi, K. Gál-Solymos, Surf. Coat. Technol., 201(8) (2007) 4526–4535.
M.E. Soares, P. Soares, P.R. Souza, R.M. Souza, R.D. Torres, Surf. Eng., 33(2) (2017) 116-121.
Y.D. He, H.F. Fu, X.G. Lia, W. Gao, Scripta Mater., 58 (2008) 504–507.
W.J. Cheong, B.L. Luan, D.W. Shoesmith, Corros. Sci., 49 (2007) 1777–1798.
J.N. Balaraju, E.V. Selvi, K.S. Rajam, Mater. Chem. Phys., 120 (2010) 546–551.
W.J. Cheong, B.L. Luan, D.W. Shoesmith, Appl. Surf. Sci., 229 (2004) 282–300.
I. Baskaran, T.S.N. Sankara Narayanan, A. Stephen, Mater. Chem. Phys., 99 (2006) 117–126.
R. Elansezhian, B. Ramamoorthy, P.K. Nair, Surf. Coat. Technol., 203 (2008) 709–712.
R. Elansezhian, B. Ramamoorthy, P.K. Nair, J. Mater. Process. Technol., 209 (2009) 233–240.
A. Farzaneh, M. Ehteshamzadeh, A.J. Cobley, Surf. Eng. DOI:10.1080/02670844.2017.1287621
B.H. Chen, L. Hong, Y. Ma, T.M. Ko, Ind Eng Chem Res., 41 (2002) 2668–2678.
S.H. Chang, C.C. Chang, C. Liang, IOP Conf. Series: Mat Sci Eng., 46:012003 (2013) 1-6.
M. Moniruzzaman, S. Roy, Int. J. Automot. Mech. Eng., 4 (2011) 481-489.
K.L. Lin, J.W. Hwang, Mater. Chem. Phys. 76 (2002) 204-211.
H.K. Ping, F.J. Li, J. Chem. Kinet. 28 (4) (1996) 259-264.
W.H.R. Shaw, D.G. Walker, J. Am. Chem. Soc., 78(22) (1956) 5769–5772.
Authors retain copyright of the published papers and grant to the publisher the non-exclusive right to publish the article, to be cited as its original publisher in case of reuse, and to distribute it in all forms and media.
The Author(s) warrant that their manuscript is their original work that has not been published before; that it is not under consideration for publication elsewhere; and that its publication has been approved by all co-authors, if any, as well as tacitly or explicitly by the responsible authorities at the institution where the work was carried out. The Author(s) affirm that the article contains no unfounded or unlawful statements and does not violate the rights of others. The author(s) also affirm that they hold no conflict of interest that may affect the integrity of the Manuscript and the validity of the findings presented in it. The Corresponding author, as the signing author, warrants that he/she has full power to make this grant on behalf of the Author(s). Any software contained in the Supplemental Materials is free from viruses, contaminants or worms.The published articles will be distributed under the Creative Commons Attribution ShareAlike 4.0 International license (CC BY-SA).
Authors are permitted to deposit publisher's version (PDF) of their work in an institutional repository, subject-based repository, author's personal website (including social networking sites, such as ResearchGate, Academia.edu, etc.), and/or departmental website at any time after publication.
Upon receiving the proofs, the Author(s) agree to promptly check the proofs carefully, correct any typographical errors, and authorize the publication of the corrected proofs.
The Corresponding author agrees to inform his/her co-authors, of any of the above terms.