Formation mechanism of Fe-Mo master alloy by aluminothermic reduction of MoS2-Fe2O3 in the presence of lime
Abstract
The reaction mechanism of MoS2-Fe2O3 aluminothermic reduction in the presence of lime using microwave-assisted combustion synthesis method was surveyed. Achieving technical feasibility in one-step production of ferromolybdenum along with sulfur removing in solid form are the main features of this novel process. Simultaneous Preliminary thermo-analytical investigations DSC/TGA and X-ray diffraction experiments during the heating process of 0.42 MoS2 +1.14 Al + 0.29 Fe2O3 +0.84CaO demonstrated four key sequential endothermic and exothermic reactions at 420, 540, 660, and 810 oC. The most noteworthy reactions involve evaporation of moisture and volatile matter, molybdenite roasting, simultaneous production of lateral compounds such as CaMoO4 and CaSO4, aluminum melting transition, and final termite reaction. Kinetics procedure of the system was conducted using a classical model-free approach by Kissinger–Akahira–Sunose (KAS) method. In this study, the activation energy was determined about 106.4 (kJ.mol-1) for thermite reaction in the temperature range of 810 to 918 oC.
References
C.K. Gupta, Extractive metallurgy of molybdenum, CRC Press, USA, 1992.
M. Gasik, Technology of molybdenum ferroalloys, in: M. Gasik (editor) Handbook of Ferroalloys; Theory and Technology, Elsevier USA.2013, pp.387-396.
R. H. Eric, Production of ferroalloys, in: S. Seetharaman (Editor in chief), Treatise on Process Metallurgy, industrial process Part A, Elsevier Ltd ,USA, 2014,pp. 478-530.
C. J. Mahesh, Extractive metallurgy of molybdenum, in: M.Mishra (Editor), Review of extraction, processing, properties &application of reactive metals, TMS Annual Meeting, San Diego, 1999, pp.73-82.
E.L. Baker, A. Daniels, G.P. Voorhis, T. Verong, in: A. Crowson, E.S. Chen, J.A. Shields, P.R. Subramanian (Eds.), Molybdenum and Molybdenum Alloys, TMS Annual Meeting, Warrendale, PA,1998,pp.200-220
A. Khoshnevisan, H. Yoozbashizadeh, , J. Min. Metall. Sect. B-Metall. 48 (1) B (2012) 89 – 99
R. Padilla, M.C. Ruiz, and H.Y. Sohn, Metall. Mater. Trans.B, 28B (1997) 265-274.
O.k.Mehra, D.k.Bose, C.k.Gupta, , T. Indian. I. Metals. TP.698 (1973) 1-7.
T.R. Mankhand, P.M. Prasad, Metall. Trans. B. 13B (1982) 276- 282.
C. Lelievre. Stedman, C.A.Pickles, in: Bergman (Editor), Ferrous and Non-ferrous Alloy Processes, Ontario, 1990, pp. 63-75.
P.M.Prasad, T.M.Parkhand, Miner. Eng. 6 (1993) 857-871.
P.M. Prasad, T.R. Mankhand, A.J.K. Prasad, NML. Tech. J. 39 (1997) 39-58.
A.K. Suri, J.C. Sehra, C.K. Gupta, Miner. Process. Extr. Metall. Rev. 15 (1995) 23-29.
M.M. Afsahi, B.Abolpour, V. Kumar, M. Sohrabi, Miner. Process. Extr. Metall. Rev. 34(2013)151–175.
M.H. Golmakani, J. Vahdati khaki, A. Babakhani, Mater.Chem .Phys.194 (2017) 9-16.
R. J. Munz, W. H. Gauvin, AlChE. Journal. 21(1975) 1132-1142.
H. Nitta, K. Miura, Y. Iijima, Acta Materialia, 54 (2006) 2833–2847.
M. Schoenitz, S. Umbrajkar, E. L. Dreizin, j.propul.power, 23 (2007) 673-678.
B.-S. Kim, E. Kim, H.-S. Jeon, H.-I. Lee, J.-C. Lee, Mater. Trans. 49 (2008) 2147 - 2152.
B.-S. Kim, H.-I. Lee, Y.-Y. Choi, S. Kim, Mater.Trans. 50 (2009) 2669 – 2674.
B-S. Kim, S-B. Kim, H-I. Lee and Y.-Y.Choi, Mater. Trans. 52 (2011) 1288 - 1293.
M. GAN, X-H. FAN, X-L. CHEN, C-Q. WU, Z-Y JI, S-R WANG, et al., Trans. Nonferrous Met. Soc.26 (2016) 3015−3023.
M. Sharifitabar, J. Vahdati khaki, M. Haddad Sabzevar, Int. J. Refract. Met. Hard. Mater. 47 (2014) 93-101.
A.G. Merzhanov, J. Mater.Process. Technol. 56 (1996) 222-241.
L.M. Di, A. Calka, Z.L. Li, J.S. Williams, J. Appl. Phys. 78 (1995) 4118-4122.
Z. Du, C. Guo, C. Li, and W. Zhang, J Phase Equilib Diff. 30 (2009) 487-501.
J. Houserova, J. Vrestal, and M.Sob, CALPHAD. 29 (2005) 133–139.
M. Moukwa, S. Farrington and D. Youn, Thermochim. Acta, 195 (1992) 231-237.
A.Yolanda, M.Alonso and J. Carlos Abanades, Industrial & Engineering Chemistry Research 53, (2014)12594-12601.
Derrick Dean, Thermal Gravimetric Analysis, University of Alabama at Birmingham.https://www.uab.edu/engineering/home/images/downloads/TGA_UAB_TA_MAy_absolute_final_2014.pdf
A. Chychko, L. Teng, S. Seetharaman, Steel. Res. Int. 81(2010) 784–791.
J.Hammerschmidt, M. Wrobel , the Southern African Institute of Mining and Metallurgy, Sulphur and Sulphuric Acid Conference, Cape Town, south Africa, 2009, 86-100.
M. Rafiei, M.H. Enayati, F. Karimzadeh, Powder. Technol. 253 (2014) 553–560.
V. Leroya, D. Cancellieri, E Leoni, J-L. Ross, Thermochim. Acta. 497 (2010) 1–6.
R. Ebrahimi Kahrizsangi, M.H.Abbasi, A.Saidi, Iran. J. Chem. Chem. Eng. 26, (2007), 119-123.
P. Šimon, J. Therm. Anal. Calorim. 76 (2004) 123–132.
Authors retain copyright of the published papers and grant to the publisher the non-exclusive right to publish the article, to be cited as its original publisher in case of reuse, and to distribute it in all forms and media.
The Author(s) warrant that their manuscript is their original work that has not been published before; that it is not under consideration for publication elsewhere; and that its publication has been approved by all co-authors, if any, as well as tacitly or explicitly by the responsible authorities at the institution where the work was carried out. The Author(s) affirm that the article contains no unfounded or unlawful statements and does not violate the rights of others. The author(s) also affirm that they hold no conflict of interest that may affect the integrity of the Manuscript and the validity of the findings presented in it. The Corresponding author, as the signing author, warrants that he/she has full power to make this grant on behalf of the Author(s). Any software contained in the Supplemental Materials is free from viruses, contaminants or worms.The published articles will be distributed under the Creative Commons Attribution ShareAlike 4.0 International license (CC BY-SA).
Authors are permitted to deposit publisher's version (PDF) of their work in an institutional repository, subject-based repository, author's personal website (including social networking sites, such as ResearchGate, Academia.edu, etc.), and/or departmental website at any time after publication.
Upon receiving the proofs, the Author(s) agree to promptly check the proofs carefully, correct any typographical errors, and authorize the publication of the corrected proofs.
The Corresponding author agrees to inform his/her co-authors, of any of the above terms.