Effect of Water Vapor on the Reduction Kinetics of Hematite Powder by Hydrogen-Water Vapor in Different Stages

  • Xudong Mao
  • Xiaojun Hu University of Science and Technology Beijing
  • Yuewen Fan
  • Kuochih Chou
Keywords: reduction; water; hydrogen; kinetics mechanism

Abstract


The powder of hematite sample was isothermally reduced with hydrogen-water vapor gas mixture at 1023K-1273K. The results indicated that the overall reduction process of hematite could be separated into three stages (Fe2O3-Fe3O4-FeO-Fe) that proceed in series to study. As the reaction proceeded, the water vapor had an increasing influence on the reaction rate. The average reaction rate dropped by 53.6% in the stage 1 when the water vapor content of gas reactant rose from 0% to 50% at 1023K, and it decreased by about 77.2% in the stage 2. However, in the stage 3, when the water vapor content only increased from 0% to 20%, it decreased by about 78.1%. Besides, the average reaction rate had a roughly negative linear relationship with the water vapor content, and the results further shown that the effect of water vapor on the reduction reaction increased with increasing reaction temperature at all stages of the reduction reaction. The microstructure of reduction products showed that it still had some holes, which the channel for hydrogen diffusion was not seriously blocked. In order to further clarify the influence of water vapor in the reduction stage, different models were considered, and the range of apparent activation energy of different stages obtained by model fitting was about 20-70 kJ/mol, which also confirmed the absence of solid-state diffusion phenomenon.

References


  1. Onarheim, A. Mathisen, A. Arasto, Barriers and opportunities for application of CCS in Nordic industry—A sectorial approach, International Journal of Greenhouse Gas Control, 36 (2015) 93-105. https://doi.org/10.1016/j.ijggc.2015.02.009

  2. D. Burchart, Life cycle assessment of steel production in Poland: a case study, Journal of Cleaner Production, 54 (2013) 235-243. https://doi.org/10.1016/j.jclepro.2013.04.031

  3. Dang, X.J. Hu, G.H. Zhang, X.M. Hou, X.B. Yang, K.C. Chou, Kinetics of reduction of Titano-magnetite powder by H2, High temperature materials and processes, 32 (3) (2013) 229-236. https://doi.org/10.1515/htmp-2012-0128

  4. Dang, G.H. Zhang, X.J. Hu, K.C. Chou, Non-isothermal reduction kinetics of Titano-magnetite by hydrogen, International Journal of Minerals, Metallurgy and Materials, 20 (2013) 1134-1140. https://doi.org/10.1007/s12613-013-0846-9

  5. Y. Chen, J. Dang, X.J. Hu, H.Y. Yan, Reduction kinetics of hematite powder in hydrogen atmosphere at moderate temperatures, Metals, 8 (2018) 751-760. https://doi.org/10.3390/met8100751

  6. B. Guo, L.D. Zhu, S. Guo, B.H. Cui, S.P. Luo, Direct reduction of oxidized iron ore pellets using biomass syngas as the reducer, Fuel Processing Technology, 148 (2016) 276-281. https://doi.org/10.1016/j.fuproc.2016.03.009

  7. H. Kim, S. Lee, S.M. Kim, The retardation kinetics of magnetite reduction using H2 and H2–H2O mixtures, International Journal of Hydrogen Energy, 38 (10) (2013) 4194-4200. https://doi.org/10.1016/j.ijhydene.2013.01.147

  8. Adam, F. Jeannot, B. Dupre, The remarkable effect of water vapour on the cracking of hematite during its reduction into magnetite, Reactivity of Solids, 5 (2) (1988) 115-127. https://doi.org/10.1016/0168-7336(88)80081-0

  9. Moukassi, M. Gougeon, P. Steinmetz, Hydrogen reduction of wustite single crystals doped with Mg, Mn, Ca, Al, and Si, Metallurgical and Materials Transactions B, 15 (1984) 383–391. https://doi.org/10.1007/BF02667342

  10. Garg, X.J. Hu, Y. Li, K.J. Li, S. Nag, J.L. Zhang, Kinetics of iron oxide reduction in H2/H2O gas mixture: global and stepwise reduction, Metallurgical and Materials Transactions B, https://doi.org/10.1007/s11663-022-02485-7.

  11. Steffen, K.H.Tacke, W.Pluschkell, Grundlagenuntersuchungen zur umweltfreundlichen Reduktion von Eisenerz mit Wasserstoff oder wasserstoffreichen Gemischen, Europäische Kommission, Luxemburg, 1998, p85.

  12. K. Jozwiak, E. Kaczmarek, T.P. Maniecki, Reduction behavior of iron oxides in hydrogen and carbon monoxide atmospheres, Applied Catalysis A: General, 326 (1) (2007) 17-27. https://doi.org/10.1016/j.apcata.2007.03.021

  13. J. Kock, H.M. Fortuin, J.W. Geus, The reduction behavior of supported iron catalysts in hydrogen or carbon monoxide atmospheres, Journal of Catalysis, 96 (1) (1985) 261-275. https://doi.org/10.1016/0021-9517(85)90379-3

  14. Y. Lin, Y.W. Chen, C. Li, The mechanism of reduction of iron oxide by hydrogen, Thermochimica Acta, 400 (1) (2003) 61-67. https://doi.org/10.1016/S0040-6031(02)00478-1

  15. Pourghahramani, E. Forssberg, Reduction kinetics of mechanically activated hematite concentrate with hydrogen gas using nonisothermal methods, Thermochimica Acta, 454 (2) (2007) 69-77. https://doi.org/10.1016/j.tca.2006.12.023

  16. V. Bogdandy, H.J. Engell, Die Reduktion der Eisenerze, Heidelberg, Berlin, 1967, p31.

  17. Weiss, J. Sturn, F. Winter, J.L. Schenk, Empirical reduction diagrams for reduction of iron ores with H2and CO gas mixtures considering non-stoichiometries of oxide phases, Ironmaking & Steelmaking, 36 (3) (2009) 212-216. https://doi.org/10.1179/174328108X380645

  18. Spreitzer, J. Schenk, Reduction of iron oxides with hydrogen—a review, steel research international, 90 (10) (2019). https://doi.org/10.1002/srin.201900108

  19. A. El-Geassy, V. Rajakumar, Gaseous reduction of wustite with H2, CO and H2-CO mixtures, Transactions of the Iron & Steel Institute of Japan, 25 (6) (1985) 449-458. https://doi.org/10.2355/isijinternational1966.25.449

  20. Zhang, O. Ostrovski, Iron ore reduction/cementation: experimental results and kinetic modelling, Ironmaking & Steelmaking, 29 (1) (2002) 15-21. https://doi.org/10.1179/030192302225001929

  21. Lorente, J. Herguido J.A. Peña, Steam-iron process: Influence of steam on the kinetics of iron oxide reduction, International Journal of Hydrogen Energy, 36 (21) (2011) 13425-13434. https://doi.org/10.1016/j.ijhydene.2011.07.111

  22. J. Wimmers, P. Arnoldy, J.A. Moulijn. Determination of the reduction mechanism by temperature-programmed reduction: application to small iron oxide (Fe2O3) particles, Journal of Physical Chemistry, 90 (7) (1986) 1331-1337. https://doi.org/10.1021/j100398a025

  23. Baranski, J.M. Lagan, A. Pattek, A. Reizer, The effect of water on the reduction of an iron catalyst for ammonia synthesis, Applied Catalysis, 3 (3) (1982) 201-206. https://doi.org/10.1016/0166-9834(82)85001-X

  24. Baranski, A. Kotarba, J.M. Lagan, Kinetics of wet atmosphere reduction of a fused iron catalyst for ammonia synthesis, Applied Catalysis, 71 (2) (1991) L1-L4. https://doi.org/10.1016/0166-9834(91)85078-A

  25. J. Moon, C.H. Rhee, M. Dongjoon. Reduction of hematite compacts by H2-CO gas mixtures, Steel Research, 69 (8) (1998) 302-306. https://doi.org/10.1002/srin.199805555

  26. Y. Xing, Z.S. Zou, Y.X. Qu, Gas–solid reduction behavior of in‐flight fine hematite ore particles by hydrogen, steel research international, 90 (2019) 1800311. https://doi.org/10.1002/srin.201800311

  27. Khawam, D.R. Flanagan, Solid-state kinetic models: basics and mathematical fundamentals, The Journal of Physical Chemistry B, 110 (35) (2006) 17315–17328. https://doi.org/10.1021/jp062746a

  28. Ortega, The kinetics of solid‐state reactions toward consensus—Part I: Uncertainties, failures, and successes of conventional methods, International Journal of Chemical Kinetics, 33 (2001) 343-353. https://doi.org/10.1002/kin.1028

  29. Janković, B. Adnađević, J. Jovanović, Application of model-fitting and model-free kinetics to the study of non-isothermal dehydration of equilibrium swollen poly (acrylic acid) hydrogel: thermogravimetric analysis, Thermochimica Acta, 425 (2) (2007) 106-115. https://doi.org/10.1016/j.tca.2006.07.022

  30. Munteanu, P. Budrugeac, Kinetics of temperature programmed reduction of Fe3O4 promoted with copper: application of iso-conversional methods, Journal of Materials Science, 38 (2003) 1995-2000. https://doi.org/10.1023/A:1023589405546

  31. I. Nasr, A.A. Omar, M.H. Khedr, Effect of nickel oxide doping on the kinetics and mechanism of iron oxide reduction, ISIJ International, 35 (9) (1995) 1043-1049. https://doi.org/10.2355/isijinternational.35.1043

  32. Moukassi, P. Steinmetz, B. Dupre, C. Gleitzer, A study of the mechanism of reduction with hydrogen of pure wustite single crystals, Metallurgical and Materials Transactions B, 14 (1) (1983) 125-132. https://doi.org/10.1007/BF02670879

  33. A. El-Geassy, K.A. Shehata, S.Y. Ezz, Mechanism of iron oxide reduction with hydrogen/carbon monoxide mixtures, Transactions of the Iron and Steel Institute of Japan, 17 (11) (1977) 629-635. https://doi.org/10.2355/isijinternational1966.17.629

  34. A. El-Geassy, V. Rajakumar, Influence of particle size on the gaseous reduction of wustite at 900-1100°c, Transactions of the Iron and Steel Institute of Japan, 25 (12) (1985) 1202-1211. https://doi.org/10.2355/isijinternational1966.25.1202

  35. A. El-Geassy, M.I. Nasr, Influence of original structure on the kinetics and mechanisms of carbon monoxide reduction of hematite compacts, ISIJ International, 30 (6) (1990) 417-425. https://doi.org/10.2355/isijinternational.30.417

  36. Pineau, N. Kanari, I. Gaballah, Kinetics of reduction of iron oxides by H2: Part I: Low temperature reduction of hematite, Thermochimica Acta, 447 (1) (2006) 89-100. https://doi.org/10.1016/j.tca.2005.10.004

  37. H.A. Elhamid, M.M. Khader, A.E. Mahgoub, Autocatalytic reduction of hematite with hydrogen under conditions of surface control: a vacancy-based mechanism, Journal of Solid State Chemistry, 123 (2) (1996) 249-254. https://doi.org/10.1006/jssc.1996.0175

  38. Y. Lee, J.P. Choi, J.I. Song, The kinetics of isothermal hydrogen reduction of nanocrystalline Fe2O3 powder, Materials Transactions, 55 (10) (2014) 1611-1617. https://doi.org/10.2320/matertrans.M2014182

  39. K. Kuila, R. Chatterjee, D.Ghosh, Kinetics of hydrogen reduction of magnetite ore fines, International Journal of Hydrogen Energy, 41 (22) (2016) 9256-9266. https://doi.org/10.1016/j.ijhydene.2016.04.075

  40. V.C. Sastri, R.P. Viswanath, B. Viswanathan, Studies on the reduction of iron oxide with hydrogen, International Journal of Hydrogen Energy, 7 (12) (1982) 951-955. https://doi.org/10.1016/0360-3199(82)90163-X

Published
2023/08/15
How to Cite
Mao, X., Hu, X., Fan, Y., & Chou, K. (2023). Effect of Water Vapor on the Reduction Kinetics of Hematite Powder by Hydrogen-Water Vapor in Different Stages. Journal of Mining and Metallurgy, Section B: Metallurgy, 59(1), 65-76. Retrieved from https://aseestant.ceon.rs/index.php/jmm/article/view/38030
Section
Original Scientific Paper