Comparative investigation of ultrasonic cavitation erosion for different engineering materials
Keywords:
Cavitation erosion, 316L steel, CuAlNi SMA, Image analysis
Abstract
Engineering materials are often exposed to various extremely harsh surroundings such as high temperatures and/or pressure, thermal shocks, aggressive solutions, or cavitation erosion. The phenomenon of cavitation erosion might be expected in conditions of fluid-flowing where the parts of equipment include turbine blades, high-speed propellers, or pump parts. Such conditions usually cause surface degradation with defects in the form of pits and fractures, resulting in strength deterioration with a potential risk of failure, as well as a reduction in the materials' lifespan that requires additional expenses for failure analysis, repair, and/or replacement of parts. This paper will present the main results regarding the study on cavitation erosion resistance of two different engineering materials, austenitic stainless steel 316L and CuAlNi shape memory alloy (SMA). Cavitation erosion testing was carried out using an ultrasonic vibratory method with a stationary sample. The comparison of the behavior between these two materials in cavitation erosion conditions will be shown based on the results of mass loss and analysis of the pits formed over time. Using image analysis tools, the surface damage levels were quantified. Detailed analyses revealed that SMA exhibited superior in terms of resistance and behavior compared to stainless steel.
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[2] T. J.C. van Terwisga, P.A. Fitzsimmons, L. Ziru, E.-J. Foeth, Cavitation Erosion – A review of physical mechanisms and erosion risk models, 2009. http://resolver.tudelft.nl/uuid:e1c525da-e944-4d4a-b440-d324b3e382cf
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[4] G. L. Chahine, J.-P. Franc, A.Karimi, Advanced Experimental and Numerical for Cavitation Erosion Prediction (K. Kim, G. L. Chahine, J.-P. Franc, A. Karimi), Springer International Publishing, Dordrecht, 2014.
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[6] D. E. Zakrzewska, A. K. Krella, Cavitation erosion resistance influence of materials properties, Advances in materials science, 19 (4) (2019) 18-34.
https://doi.org/10.2478/adms-2019-0019
[7] E. Clithy, Application of Shape Memory Alloy, Science InsightsCIENCE, 33 (3) (2020) 167-174.
http://dx.doi.org/10.2139/ssrn.3614161
[8] Available online:
https://www.totalmateria.com/page.aspx?ID=CheckArticle&site=kts&LN=TH&NM=439
(accessed on 25 December 2023).
[9] G. Gao, Z. Zhang, Cavitation erosion behavior of 316L stainless steel, Tribology Letters, 67 (2019) 112. https://doi.org/10.1007/s11249-019-1225-0
[10] L. Zhen, J. Han, J. Lu, J. Chen, Cavitation erosion behavior of Hastelloy C-276 nickel-based alloy, Journal of Alloys and Compounds, 619 (2015) 754-759
https://doi.org/10.1016/j.jallcom.2014.08.248
[11] F.T. Cheng, C.T. Kwok, H.C. Man, Cavitation erosion resistance of stainless steel laser-clad with WC-reinforced MMC, Materials Letters, 57(4) (2002) 969-974. https://doi.org/https://doi.org/10.1016/S0167-577X(02)00907-2.
[12] H. Ding, Q. Tang, Y. Zhu, C. Zhang, H. Yang, Cavitation erosion resistance of 316L stainless steel fabricated using selective laser melting, Friction, 9 (6) (2021) 1580-1598.
https://doi.org/10.1007/s40544-020-0443-7
[14] C. Hardes, F. Pohl, A. Rottger, M. Thiele, V. Theisen, C. Esesn, Cavitation erosion resistance of 316L austenitic steel processed by selective laser melting (SLM), Additive Manufacturing, 29 (2019) 100786.
[15] J. Hu, L. Zhang, A. Ma, P. Mao, Y. Zheng, Effect of Cavitation Intensity on the Cavitation Erosion Behavior of 316L Stainless Steel in 3.5 wt.%NaCl Solution, Metals, 12 (2022) 198.
https://doi.org/10.3390/met12020198
[16] E. Proverbio, L.M. Bonaccorsi, Erosion-corrosion of a stainless steel distillation column in food industry, Engineering Failure Analysis, 9 (6) (2002) 613-620.
https://doi.org/10.1016/S1350-6307(02)00027-4
[17] P. Kumar, S. Kumar, Shape Memory Alloy (SMA) A Multi Purpose Smart Material, National Conference on Synergetic Trends in engineering and Technology (STET-2014) International Journal of Engineering and Technical Research, Special Issue (2014) 282-285.
[18] M.-S. Kim, J.-K. Heo, H. Rodrigue, H.-T. Lee, S. Pané, M.-W. Han, S.-H. Ahn, Shape Memory Alloy (SMA) Actuators: The Role of Material, Form, and Scaling Effects, Advanced Materials, 35 (2023) 2208517. https://doi.org/10.1002/adma.20220851
[19] M. H. Wu, L. McD. Schetky, Industrial applications for shape memory, Proc. International Conference on Shape Memory and Superelastic Technologies, Pacific Grove, California, 2000, p. 171-182.
[20] H. Bhadeshia, R. Honeycombe, in Stainless Steel (H. Bhadeshia, R. Honeycombe, Steels: Microstructure and Properties (Fourth Edition), Butterworth-Heinemann, 2017, p. 343-376. https://doi.org/10.1016/B978-0-08-100270-4.00012-3.
[21] Z. Wang, Z. Jinhua, Cavitation Erosion of Fe–Mn–Si–Cr Shape Memory Alloys, Wear, 256 (1) (2004) 66-72. https://doi.org/https://doi.org/10.1016/S0043-1648(03)00393-4
[22] G. Mauer, K.-H. Rauwald, S. Yoo Jung, T. E Weirich, Cold Gas Spraying of Nickel-Titanium Coatings for Protection Against Cavitation, Journal of Thermal Spray Technology, 30 (1) (2021) 131-144. https://doi.org/10.1007/s11666-020-01139-x
[23] H. Liu, J. Chen, X. Wei, C. Kang, K. Ding, Effects of cavitation on grain structure and phase transformation of CuZnAl shape memory alloy, Journal of Applied Science and Engineering, 24 (1) (2021) 111-121. https://doi.org/10.6180/jase.202102_24(1).0015
[24] M. J. Jani, M. Leary, A. Subic, M. A. Gibson, A Review of Shape Memory Alloy Research, Applications and Opportunities, Materials & Design, 56 (2014) 1078-1113. https://doi.org/https://doi.org/10.1016/j.matdes.2013.11.084
[25] “ParaplastTM, MLS” Available online:
https://www.mls.be/en/p/paraplast/paraplast/
(accessed on 15 January 2024).
[26] T. Volkov-Husović, S. Martinović, A. Alil, M. Vlahović, Application of image analysis for Cavitation erosion monitoring of some engineering materials, Proc. 54th International October Conference on Mining and Metallurgy, 18-21 October, Bor, Serbia, 2023, p. 531-534.
[27] “SurfitTM 316L Product Data Sheet” Available online:
http://www.serfla.com.br/pdf/316L.pdf
(accessed on 15 January 2024).
[28] T. Volkov-Husović, I. Ivanić, S. Kožuh, S. Stevanović, M. Vlahović, S. Martinović, S. Stopic, M. Gojić, Microstructural and Cavitation Erosion Behavior of the CuAlNi Shape Memory Alloy, Metals 11 (7) (2021) 997. https://doi.org/10.3390/met11070997
[29] I. Ivanić, M. Gojić, S. Kožuh, B. Kosec, Microstructural analysis of CuAlNiMn shape-memory alloy before and after the tensile testing, Materiali in tehnologije / Materials and technology 48 (5) (2014) 713-718. https://urn.nsk.hr/urn:nbn:hr:115:226928
Published
2024/12/05
How to Cite
Volkov-Husović, T., Martinović, S., Vlahović, M., Alil, A., Dimitrijević, B., Ivanić, I., & Pavkov, V. (2024). Comparative investigation of ultrasonic cavitation erosion for different engineering materials. Journal of Mining and Metallurgy, Section B: Metallurgy, 60(2), 295-304. Retrieved from https://aseestant.ceon.rs/index.php/jmm/article/view/48785
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Section
IOCM&M2023
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