METALS COALESCENCE IN COPPER CLIFF CONVERTER SLAG

  • Anton Wolf Freeport-McMoRan Copper & Gold Inc. 333 N. Central Ave. Phoenix, AZ 85004
  • Aleksandar M. Mitrasinovic University of Toronto

Abstract


The aim of this investigation the effect of various additives on coalescence of various valuable metals from slags generated during Ni extraction. The analyzed fluxes were silica and lime while examined reductants were pig iron, ferrosilicon and copper-silicon compound. Slag was settled at the different holding temperatures for various times in conditions that simulated the industrial environment. The newly formed matte and slag were characterized by its chemical composition and morphology. Silica flux generated higher partition coefficients for copper and nickel than the addition of lime. Additives used as reducing agents had higher valuable metal recovery rates and corresponding partition coefficients than fluxes. Microstructural studies showed that slag formed after adding reductants consisted of primarily fayalite, with some minute traces of magnetite as secondary phase. Addition of 5 wt% of pig iron, ferrosilicon and copper-silicon alloys favored the formation of a metallized matte which increased Cu, Ni and Co recoveries. Addition of copper-silicon alloys with low silicon content was efficient in copper recovery but coalescence of the other metals was low. However, slag treatment with the Ferrosilicon facilitated the highest cobalt recovery while copper-silicon alloys with silicon content above 10wt% resulted in high coalescence of nickel and copper, 87 % and 72 % respectively.

References

S.A.S. Dare, S. Barnes, H.M. Prichard and P.C. Fisher, Mineralogy and Geochemistry of Cu-Rich Ores from the McCreedy East Ni-Cu-PGE Deposit (Sudbury, Canada): Implications for the Behavior of Platinum Group and Chalcophile Elements at the End of Crystallization of a Sulfide Liquid, Economic Geology, 109(2) (2014) 343-366.

Z. Magyarosi, D. H. Watkinson and P. C. Jones, Mineralogy of Ni-Cu-Platinum-Group Element Sulfide Ore in the 800 and 810 Orebodies, Copper Cliff South Mine, and P-T-X Conditions during the Formation of Platinum-Group Minerals, Economic Geology, 97( 7) (2002) 1471-1486.

D. Paneva, D. Mitova, E. Manova, H. Kolev, B. Kunev and I. Mitov, Study of initial stage of mechanochemical transformation in pyrite, J. Min. Metall. Sect. B-Metall. 43 (1) B (2007) 57-70.

S.A.S. Dare, S. Barnes, H.M. Prichard, P.C. Fisher, Chalcophile and platinum-group element (PGE) concentrations in the sulfide minerals from the McCreedy East deposit, Sudbury, Canada, and the origin of PGE in pyrite, Mineralium Deposita, 46(4) (2011) 381-407.

S. Gordon and A. McDonald, A Study Of The Composition, Distribution, And Genesis Of Pyrrhotite In The Copper Cliff Offset, Sudbury, Ontario, the Canadian Mineralogist, (2015) doi: 10.3749/canmin.1400040.

F. Parat, F. Holtz, M.J. Streck, Sulfur-bearing Magmatic Accessory Minerals, Reviews in Mineralogy and Geochemistry, 73 (2011) 285-314.

W. G. Davenport, E. H. Partelpoeg, Flash Smelting: Analysis, Control and Optimization, Pergamon Press (1987), ISBN 0-08-034925-0.

H. Sun, Investigation of Physically Entrained Matte in the Flash Furnace Slag (M.A.Sc. Thesis), University of Toronto, (2006) (OL19551790M)

J.R. Boldt Jr., The winning of nickel. (1967). Toronto: Longman’s Canada Ltd.

A.E.M.Warner, C.M.Díaz, A.D.Dalvi, P.J. Mackey, A.V. Tarasov and R.T. Jones, JOM World Nonferrous Smelter Survey Part IV: Nickel: Sulfides. Journal of Metals, 59 (2007) 62-63.

A. Wolf, Converter Slag Cleaning of Inco’s Copper Cliff Smelter (B.A.Sc. Thesis). University of Toronto. (2007)

P. Spira and N.J. Themelis, The Solubility of Copper in Slags, Journal of Metals, 4, (1969) 35-42.

S.S. Wang, N.H. Santander and J.M. Toguri, The solubility of nickel and cobalt in iron silicate slags, Metallurgical and Materials Transactions B, 5(1) (1974) 261-265.

C. Pan, X. Lv, C. Bai , X. Liu and D. Li, Melting features and viscosity of SiO2-CaO-MgO-Al2O3-FeO nickel slag in laterite metallurgy J. Min. Metall. Sect. B-Metall. 49 (1) B (2013) 9-12.

R. J. Neal and R. A. Reyburn, Converter Operating Practices at the Copper Cliff Smelter of the Inco Metals Company. In R. E. Johnson, (Ed.), Copper and Nickel Converters (pp. 167-184). New York: American Institute of Mining, Metallurgy and Petroleum Engineers, Inc. (1979).

. A. M. Mitrašinović and A. Wolf, Effect of Reductants on Valuable Metals Recovery, High Temp. Mater. Proc., 33(2) (2014) 123-129.

A. M. Mitrašinović, On the assimilation mechanism of additives used in non-ferrous metal extraction processes, Canadian Metallurgical Quarterly, (2015) doi.org/10.1179/1879139515Y.0000000027.

A. M. Mitrašinović and A. Wolf, Separation and recovery of valuable metals from nickel slags disposed in landfills. Separation Science and Technology, (2013) DOI: 10.1080/01496395.2015.1056360.

M.Sánchez and M. Sudbury, Physicochemical characterization of copper slag and alternatives of friendly environmental management, J. Min. Metall. Sect. B-Metall., 49(2) (2013) 161-168.

Copper Cliff Smelter Complex, Ontario Operations Flowsheet, http://www.airquality-sudbury-vale.com/operations/index.asp, last accessed in September 2015.

C.W. Bale, E. Bélisle, P. Chartrand, S.A. Decterov, G. Eriksson, K. Hack, I.-H. Jung, Y.-B. Kang, J. Melançon, A.D. Pelton, C. Robelin, S. Petersen, FactSage thermochemical software and databases - recent developments, Calphad, 33(2) (2009) 265-440.

Published
2016/12/01
How to Cite
Wolf, A., & Mitrasinovic, A. M. (2016). METALS COALESCENCE IN COPPER CLIFF CONVERTER SLAG. Journal of Mining and Metallurgy, Section B: Metallurgy, 52(2), 143-150. Retrieved from https://aseestant.ceon.rs/index.php/jmm/article/view/8890
Section
Original Scientific Paper