Testing mechanical structural characteristics of Al2O3 oxide ceramics resistant to sliding friction

  • Mihailo R. Mrdak IMTEL komunikacije a.d.
Keywords: sliding, property, oxides, mechanical properties, Deposits, coatings, Al2O3,

Abstract


Al2O3 is hard oxide ceramics, chemically bioinert and with good sliding properties; it has found wide application in the design of engineering components. The aim of the paper was to apply the APS process with the change of plasma currents in order to produce Al2O3 layers of such structural and mechanical properties which will find application in the manufacture of biomedical coatings alone or in combination with hydroxyapatite (HA) on the surfaces of alloys used for making implants. The coating was deposited with a plasma current of 700, 800 and 900 A. The mechanical properties of coatings were tested using the Pratt & Whitney standard. The shape of the surface of powder particles and the coating surface were examined by SEM. The metallographic analysis of the inner layers was carried out by light microscopy. The best structural and mechanical properties of the Al2O3 coating deposited with 900A were confirmed by testing the sliding properties of the coating deposited and polished to a mirror on the sealing ring paired with the graphite ring on the water brake.

 

Author Biography

Mihailo R. Mrdak, IMTEL komunikacije a.d.
Doctor of Technical Sciences

References

Friis, M., Persson, C., Wigren, J., 2001. Influence of particle in-flight characteristics on the microstructure of atmospheric plasma sprayed yttria stabilized ZrO2. Surface and Coatings Technology, 141(2-3), pp.115-127. Available at: http://dx.doi.org/10.1016/S0257-8972(01)01239-7.

Gadow, R., Killinger, A., Stiegler, N., 2010. Hydroxyapatite coatings for biomedical applications deposited by different thermal spray techniques. Surface and Coatings Technology, 205(4), pp.1157-1164. Available at: http://dx.doi.org/10.1016/j.surfcoat.2010.03.059.

Hsiung, J.C., Kung, H.K., Chen, H.S., Chang, K.Y., 2012. Applications of Thermal Spray Coating in Artificial Knee Joints. Life Science Journal, 9(1), pp.457-463. Available at: http://dx.doi.org/10.7537/marslsj090112.68.

Kulkarni, A., Gutleber, J., Sampath, S., Goland, A., Lindquist, W.B., Herman, H., Allen, A.J., Dowd, B., 2004. Studies of the microstructure and properties of dense ceramic coatings produced by high-velocity oxygen-fuel combustion spraying. Materials Science and Engineering, 369(1-2), pp.124-137. Available at: http://dx.doi.org/10.1016/j.msea.2003.10.295.

Li, C.J., Ohmori, A., 2002. Relationship between the structure and properties of thermally sprayed coatings. Journal of Thermal Spray Technology, 11(3), pp.365-374. Available at: http://dx.doi.org/10.1361/105996302770348754.

Li, C.J, Yang, G.J, Ohmori, A., 2006. Relationship between particle erosion and lamellar microstructure for plasma-sprayed alumina coatings. Wear, 260(11-12), pp.1166-1172. Available at: http://dx.doi.org/10.1016/j.wear.2005.07.006.

Liao, H., Normand, B., Coddet, C., 2000. Influence of coating microstructure on the abrasive wear resistance of WC/Co cermet coatings. Surface and Coatings Technology, 124(2-3), pp.235-242. Available at: http://dx.doi.org/10.1016/S0257-8972(99)00653-2.

Liou, S., 2009. Biomedical Titanium Alloys and Surface Modification, Chemical Industry.

Matejicek, J., Sampath, S., 2001. Intrinsic residual stresses in single splats produced by thermal spray processes. Acta Materialia, 49(11), pp.1993-1999. Available at: http://dx.doi.org/10.1016/S1359-6454(01)00099-4.

- Material Product Data Sheet, 2012. Metco 105NS Aluminum Oxide Thermal Spray Powders, DSMTS-0005.1, Sulzer Metco.

Mrdak, М., 2016a. Study of the application of plasma sprayed coatings on the sections of the Astazou III B turbo - jet engine. Vojnotehnički glasnik / Military Technical Courier, 64(1), pp.1-25. Available at: http://dx.doi.org/10.5937/vojtehg64-8933.

Mrdak, M., 2016b. Properties of the ZrO2MgO/MgZrO3NiCr/NiCr triple-layer thermal barrier coating deposited by the atmospheric plasma spray process. Vojnotehnički glasnik / Military Technical Courier, 64(2), pp.411-430. Available at: http://dx.doi.org/10.5937/vojtehg64-9612.

- Pratt & Whitney, 2002. Turbojet Engine – Standard Practices Manual (PN 582005), East Hartford, USA, Pratt & Whitney.

Toma, D., Brandl, W., Marginean, G., 2001. Wear and corrosion behaviour of thermally sprayed cermet coatings. Surface and Coatings Technology, 138(2-3), pp.149-158. Available at: http://dx.doi.org/10.1016/S0257-8972(00)01141-5.

Tucker, R.C., 2013. ASM hand-book:Thermal spray technology 5A, Materials Park, OH:ASM International.

Yang, H., Luan, W. and Tu, S-T., 2006. Corrosion Behavior and Thermal Conductivity of Plasma Sprayed AlN/Al2O3 Coating. Materials Transactions, 47(7), pp.1649-1653. Available at: http://dx.doi.org/10.2320/matertrans.47.1649.

Published
2017/10/02
Section
Original Scientific Papers