Modeling and simulation of hydraulic buffering valve for power-shift transmission

Keywords: power-shift transmission, pressure control valve, simulation

Abstract


Introduction/purpose: The hydraulic buffering valve has the greatest influence on the dynamic characteristics of power-shift transmission. The hydraulic buffering valve is a transmission element that controls increase in pressure in friction assemblies during the gear shifting process. By choosing the optimal control of pressure increase during shifting, reduction of dynamic loads in gear transmissions and thermal loads in friction assemblies is achieved. 

Methods: The paper analyzes the principle of one of hydraulic buffering valve solutions as well as the influence of certain parameters on the control of pressure increase. After the analysis of the working principle of the hydraulic buffering valve, a simulation model was developed in the MATLAB/Simulink software package. 

Results: The results obtained using the simulation model were compared with the experimental results of the selected pressure modulator solution. The selected hydraulic buffering valve was developed as part of the development of a device for power-shift transmission. The simulation results showed a satisfactory match with the experimental results.

Conclusion: The developed simulation model enables a relatively easy and quick change of the parameters of the hydraulic buffering valve as well as a possibility of a faster and better understanding of the influence of individual parameters on pressure increase during the gear shifting process. 

References

Balau, A.-E., Caruntu, C.-F. & Lazar, C. 2011. Simulation and control of an electro-hydraulic actuated clutch. Mechanical Systems and Signal Processing, 25(6), pp.1911-1922. Available at: https://doi.org/10.1016/j.ymssp.2011.01.009.

Baogang, L., Dongye, S., Minghui, H., Xingyu, Z., Junlong, L. & Dongyang, W. 2019. Coordinated control of gear shifting process with multiple clutches for power-shift transmission. Mechanism and Machine Theory, 140, pp.274-291. Available at: https://doi.org/10.1016/j.mechmachtheory.2019.06.009.

Grkić, A.R., Duboka, Č.V. & Krsmanović, M.M. 2011. Modeling of the process of gear shifting in planetary gear trains of motor vehicle. Vojnotehnički glasnik/Military Technical Courier, 59(2), pp.41-59 (in Serbian). Available at: https://doi.org/10.5937/vojtehg1102041G.

Grkić, A., Duboka, Č. & Muždeka, S. 2009. Simulation model of multiple plate friction clutches and brakes. Vojnotehnički glasnik/Military Technical Courier, 57(1), pp.65-80 (in Serbian). Available at: https://doi.org/10.5937/vojtehg0901065G.

Jian, H., Wei, W., Li, H. & Yan, Q. 2018. Optimization of a pressure control valve for high power automatic transmission considering stability. Mechanical Systems and Signal Processing, 101, pp.182-196. Available at: https://doi.org/10.1016/j.ymssp.2017.08.018.

Liu, Y., Qin, D., Jiang, H. & Zhang, Y. 2014. Shift control strategy and experimental validation for dry dual clutch transmissions. Mechanism and Machine Theory, 75, pp.41-53. Available at: https://doi.org/10.1016/j.mechmachtheory.2014.01.013.

Meng, F., Chen, H., Zhang, T. & Zhu, X. 2015. Clutch fill control of an automatic transmission for heavy-duty vehicle applications. Mechanical Systems and Signal Processing, 64-65, pp.16-28. Available at: https://doi.org/10.1016/j.ymssp.2015.02.026.

Meng, F., Shi, P., Karimi, H.R. & Zhang, H. 2016. Optimal design of an electro-hydraulic valve for heavy-duty vehicle clutch actuator with certain constraints. Mechanical Systems and Signal Processing, 68-69, pp.491-503. Available at: https://doi.org/10.1016/j.ymssp.2015.06.025.

Raikwar, S., Tewari, V.K., Mukhopadhyay, S., Verma, C.R.B. & Sreenivasulu Rao, M. 2015. Simulation of components of a power shuttle transmission system for an agricultural tractor. Computers and Electronics in Agriculture, 114, pp.114-124. Available at: https://doi.org/10.1016/j.compag.2015.03.006.

Ren, F., Liu, X., Chen, J., Zeng, P., Liu, B. & Wang, Q. 2014. Dynamic Characteristics Analysis of power shift control valve. Advances in Mechanical Engineering, 2014, at.ID:824853, pp.1-7. Available at: https://doi.org/10.1155/2014/824853.

Walker, P.D., Zhang, N. & Tamba, R. 2011. Control of gear shifts in dual clutch transmission powertrains. Mechanical Systems and Signal Processing, 25(6), pp.1923-1936. Available at: https://doi.org/10.1016/j.ymssp.2010.08.018.

Wang, F., Wang, Y., Han, J.-h. & Jao, Y. 2017. Experimental and simulated studies on hydraulic buffering valve for ZF-4WG308 power-shift transmission. Journal of Central South University, 24, pp.1801-1807. Available at: https://doi.org/10.1007/s11771-017-3588-4.

Živanović, Ž. 1991. Research of theoretical model and device for optimum power-shift in transmission of motor vehicle. Ph. D. thesis. Belgrade, Serbia: University of Belgrade, Faculty of Mechanical Engineering (in Serbian).

Published
2023/03/27
Section
Original Scientific Papers